Technical

August 4, 2025

Reinventing Vehicle Development with Digital Twin

Reinventing Vehicle Development with Digital Twin

Can you imagine making key vehicle development decisions without building a single physical prototype? At Outrigo, we are reshaping how vehicles come to life by integrating a fully virtual engineering approach — powered by the Digital Twin — from the very first stages of a project. This approach connects physics, data, and intelligence to enable smarter, faster, and more sustainable development.

Engineering the Vehicle Virtually

Through methodologies such as MBD (Multi-Body Dynamics), CFD (Computational Fluid Dynamics), FEA (Finite Element Analysis), and 1D Performance Modeling, we precisely design and validate mechanical, thermal, structural, and control systems — long before a prototype ever touches the ground.

Each of these methodologies helps us understand how the vehicle behaves as an integrated system:

  • MBD (Multi-Body Dynamics) – Creates detailed chassis and suspension models that define system targets and support component design.

  • CFD (Computational Fluid Dynamics) – Simulates both external airflow to optimize aerodynamics and internal aerothermal behavior to enhance cooling system performance.

  • FEA (Finite Element Analysis) – Evaluates structural integrity and durability under real-world loading conditions.

  • 1D Performance Modeling – Analyzes overall vehicle performance and subsystem interactions from a holistic perspective.


A Connected Virtual Ecosystem

This virtual environment enables early benchmarking, target definition, dynamic behavior analysis, and design validation all with high fidelity and confidence.

The outcome?
A faster, more collaborative, and more predictable development process that reduces costs and accelerates time-to-market.

Turning Simulation into a Competitive Advantage

By integrating simulation and real-world expertise, Outrigo transforms digital engineering into a strategic advantage bridging the gap between virtual design and physical reality.

This is how we turn Digital Twin technology into real-world impact.

Engineering the Vehicle Virtually

Through methodologies such as MBD (Multi-Body Dynamics), CFD (Computational Fluid Dynamics), FEA (Finite Element Analysis), and 1D Performance Modeling, we precisely design and validate mechanical, thermal, structural, and control systems — long before a prototype ever touches the ground.

Each of these methodologies helps us understand how the vehicle behaves as an integrated system:

  • MBD (Multi-Body Dynamics) – Creates detailed chassis and suspension models that define system targets and support component design.

  • CFD (Computational Fluid Dynamics) – Simulates both external airflow to optimize aerodynamics and internal aerothermal behavior to enhance cooling system performance.

  • FEA (Finite Element Analysis) – Evaluates structural integrity and durability under real-world loading conditions.

  • 1D Performance Modeling – Analyzes overall vehicle performance and subsystem interactions from a holistic perspective.


A Connected Virtual Ecosystem

This virtual environment enables early benchmarking, target definition, dynamic behavior analysis, and design validation all with high fidelity and confidence.

The outcome?
A faster, more collaborative, and more predictable development process that reduces costs and accelerates time-to-market.

Turning Simulation into a Competitive Advantage

By integrating simulation and real-world expertise, Outrigo transforms digital engineering into a strategic advantage bridging the gap between virtual design and physical reality.

This is how we turn Digital Twin technology into real-world impact.

Engineering the Vehicle Virtually

Through methodologies such as MBD (Multi-Body Dynamics), CFD (Computational Fluid Dynamics), FEA (Finite Element Analysis), and 1D Performance Modeling, we precisely design and validate mechanical, thermal, structural, and control systems — long before a prototype ever touches the ground.

Each of these methodologies helps us understand how the vehicle behaves as an integrated system:

  • MBD (Multi-Body Dynamics) – Creates detailed chassis and suspension models that define system targets and support component design.

  • CFD (Computational Fluid Dynamics) – Simulates both external airflow to optimize aerodynamics and internal aerothermal behavior to enhance cooling system performance.

  • FEA (Finite Element Analysis) – Evaluates structural integrity and durability under real-world loading conditions.

  • 1D Performance Modeling – Analyzes overall vehicle performance and subsystem interactions from a holistic perspective.


A Connected Virtual Ecosystem

This virtual environment enables early benchmarking, target definition, dynamic behavior analysis, and design validation all with high fidelity and confidence.

The outcome?
A faster, more collaborative, and more predictable development process that reduces costs and accelerates time-to-market.

Turning Simulation into a Competitive Advantage

By integrating simulation and real-world expertise, Outrigo transforms digital engineering into a strategic advantage bridging the gap between virtual design and physical reality.

This is how we turn Digital Twin technology into real-world impact.